ReUsing Existing Fabric
When we think about reusing the existing cover, we basically have two main options.
- The more common option involves repairs where we either open up or remove a part of the old fabric, do some repairs to the frame or springs, and then reattach the original fabric back in place.
- The other option is totally removing all of the old fabric so that we can fix or rebuild the inside area. Then reattach the old fabric onto the frame.
This article explains the second option. This second option involves taking all the old cover off the furniture, rebuilding all or part of the frame and/or the springs and/or the paddings, etc. Then we'd reattach the old fabric over the newly repaired inside. While reusing the old fabric may seem like a more economical way to go, it might not save the client much, if any, money.
When we strip furniture for reupholstery, we use a variety of methods.
- Oscilating Multi tool
- Pneumatic air ripping chisels
- hammer and ripping chisel
- staple remover
- pliers
- claw hammer
Since we use the power tools to greatly speed up the stripping process the old cover gets ripped up around the edges quite a bit. This is normally not a problem because we just throw away the old cover when we are finished with each job.
However, whenever we have to save the old cover, for any reason,
- it takes us much longer to get the old cover off the frame. We are mostly limited to using hand tools, such as a staple remover, taking out the staples one by one. In addition, if we are removing the cover from furniture that has finished show wood, we have to go slower and be even more careful so that we don't damage the wood.
- If we have to reuse that old fabric, then we have to take additional time to inspect and prepare the fabric for reuse. If the furniture had some type of gimp or trim around the finished wood, then that usually means that the fabric had the gimp/trim glued around the edges. Trying to that gimp off the fabric is often time consuming, and is not aways successful.
- After the old cover is removed, we have to take time to remove all the staples from the old fabric.
- When we rebuild the furniture, often times the springs and padding ends up to be a different size that it was originally.
"Pulling and stretching" a fabric into place is a large part of the upholstery process. When the new fabric was orginally put on the frame, the fabric covering is usually cut several inches larger on each end than is needed. This gives the upholsterer to have some extra fabric to hang onto as it is stretched into place. In the process, the springs and padding are pulled down and compressed as it is fastened. Afterwards the extra is trimmed off to minimize bulk. However, this leaves a problem if the furniture frame, springs, and padding need to be repaired, rebuilt or altered. To make these repairs, the old fabric needs to be removed so that we can get to the frame, springs, and padding. may need to be repair ,when repairing or rebuilding the sofa frame, springs, and padding, there is nothin
If the furniture does not have show-wood, the the old fabric has been trimmed back only a little, and it may or may not still have some places to hang onto as we pull it.
However, if the old fabric was on a piece that has show-wood, then that usually means that it has been attached next to the wood and trimmed very closely. The ends were covered with some type of trim. What this means in reusing that fabric is that there is very little fabric to hang onto as we try to pull and stretch the old fabric back into place. We cannot pull the old fabric as smoothly and evenly as when using new fabric (which has some extra length to hang onto when pulling). In many cases we will need to put a lining under the cover. With the lining we can add some extra fabric so that we can pull and stretch it into place. This makes it easier to apply the old cover because we don't have to pull and stretch it (with nothing to hang onto).
Extra Hidden Costs
When you have your furniture covered in old fabric (or the existing fabric) the projected lifespan is much less that using a similar new fabric. You are paying a lot for a specialized service that may not last as long as using a good quality new fabric.
Summary. While it might seem like you could save some money by having us reuse the old fabric, the extra time it takes us (for which you pay additional) makes the cost of reusing the existing fabric very close to the cost of just buying new fabric.
When it Makes Sense to Reuse Existing OR Old Fabrics
If a client is willing and able to pay the extra cost, at times it does make sense to use the old fabrics.
- Memories: Sometimes the old fabric has some sentimental memories attached to it. Putting that old fabric on the treasured upholstered furniture can make your memories more vivid and longlasting.
- Part of a Set: Sometimes the piece that needs fixing is part of a matched set.
- Likes the Fabric: Sometimes a client really likes the exising fabric.
These are all valid reasons to reuse the existing fabric. You should just know that the cost will be close to the same as buying and using new fabric.

